Hi,
1. I General output materials'll have should under go QC plans. In your case Ring is consumable and Segments are the yield. So inspection lot is to be maintained for segments (DUMP-RULE).
2. If materials segments are rejected for e.g., out-off 16 segements 2 where rejected during inspection then u'll have a short-fall by 2 nos.
To Replace Reject Component do as follow:
SOLUTION 1:
Unplanned Goods Issue:-
With this type of withdrawal, it is determined during the production process that an additional material or an additional quantity of a component already withdrawn is required for an order. This withdrawal is unplanned because there is no reservation to be referenced. You enter this withdrawal as a goods issue without reference.
Entering Goods Issue Without Reference (Unplanned Goods Issue): -
Entering a goods receipt without referencing a document involves the following steps:
1. MIGO - Goods Issue > Others (Here use movement type "261")
2. Enter all details like; material, qty, plant, storage location, etc... IN YOUR CASE THIS IS RING.
3. In "Account Assignment" Tab enter "Production Order No"
Note: - If U select Goods Issue > Order and enter Order No and system defaults the materials and qty then its planned.
SOLUTION 2:
Production Order Without Material (CO07):
Here in settlement rule define you PREVIOUS PRODUCTION ORDER.
BOM add manually as i explained for main Prod Order.
The rest normal.
Expecting you feedback.
Thanks With Regards,
Dinesh Kumar V.